FTTH Wire Production Line – Advanced Manufacturing System

Did you know that up-to-date glass-fiber cabling setups are capable of running at velocities of up to 190 meters per minute? This astonishing productivity is made possible by advanced fabrication techniques tailored to high-speed manufacturing.

These configurations are constructed to process diverse cabling forms, including service cables and compact buffered wires. The streamlined form factor, typically below 26 meters, suits them well for state-of-the-art factories.

Integration with smart factory systems ensures smooth performance. Through MES/ERP connectivity, these fiber ribbone line fabrication lines deliver unparalleled exactness and performance. Thus, they are preferred for companies striving to remain at the forefront in the fiber network field.

Overview of the FTTH Manufacturing Line

Efficient manufacturing setups play a vital role in satisfying the rising demand for steadfast connections. These configurations are engineered to produce top-grade light-transmitting wires that energize current communication infrastructures. Utilizing sophisticated techniques, they guarantee precision and swiftness in all phases of the process.

Understanding the FTTH Manufacturing Line

The FTTH manufacturing line is an integrated system for manufacturing home fiber drop cables. These cables consist of naked fibers secured with steel or FRP, encased in safeguard coverings. The result is a durable and efficient solution for high-speed internet connections.

The system is compatible with multiple compounds, including PVC, LSZH, and PE polymers. This versatility confirms it satisfies assorted sector requirements. Moreover, the four-head fiber discharge system offers exact tension management, keeping stability within ±0.05N.

Benefits of Our State-of-the-art Manufacturing System

Our system distinguishes itself for its precision and efficiency. Here’s why it’s a top choice:

• Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
• Is compatible with LSZH, PVC, and PE casings for multiple purposes
• Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
• Provides throughput up to 9km/h specifically for 2.0×3.0mm cables

Such attributes guarantee streamlined functionality and premium production. This makes it the perfect choice for companies striving to lead in the optical cable sector.

Key Features of Our FTTH Cable Production Line

Modern manufacturing systems are revolutionizing the way optical fibers are manufactured. Our advanced equipment merges accuracy, productivity, and innovative solutions to yield superior outputs. Here are the key characteristics establishing our system’s industry-leading status.

Accurate Extruder Coupled with an Adaptable Head

At the heart of our system is a dedicated 50mm extruder designed for precise material distribution. It guarantees steady standards in all cables manufactured. Its adjustable head permits effortless modification, accommodating different substances like PVC, LSZH, and PE plastics.

Using OMRON thermal regulation, the system maintains an accuracy of ±1°C. This precision fosters peak functionality while curtailing excess, rendering it an economical choice for production.

Powered Fiber Unwinding and Tension Regulation

The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.

Such a trait significantly aids in crafting superior optical cables, as it ensures consistent tension throughout the process.

Mechanized Collection and Reel-Receiving Setup

Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, ensuring versatility across different production demands. The automated line-receiving feature eliminates the need for manual rewinding, resulting in time efficiency and decreased labor outlay.

In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, guaranteeing that all cables conform to exacting criteria, yielding resilient and dependable items.

State-of-the-art Technology Powering the Production Process

Cutting-edge technology is reshaping the fiber optic manufacturing process. Our systems are designed to deliver precision, reliability, and efficiency, ensuring top-quality results for every project. Let’s delve into the innovative aspects that differentiate our system.

Global-Standard Industrial Computerized Control Module

The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. This technology ensures seamless operations and real-time monitoring. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.

With energy use as low as 35KW/h during routine activity, our equipment is energy-efficient. This conserves energy costs without compromising on output quality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.

Superior Stability and Trustworthiness with Leading Brand Elements

Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.

Steel-reinforced wiring combined with sophisticated Fibers in metal tube management systems bolsters robustness and balance, guaranteeing that every manufactured cable attains superior industry benchmarks.

Seamless MES and ERP System Coupling

Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. This ensures transparency and efficiency throughout the manufacturing process.

Enterprises can supervise output figures, enhance production cycles, and curtail waste, which makes it the optimal selection for contemporary production environments.

Applications of FTTH Cable Production Line

Advanced production setups are revolutionizing the production of dependable fiber networks. They cater to a broad range of industrial demands, ensuring adaptability and accuracy across usages. Let’s examine the main functions served by this innovative machinery.

Manufacturing Home Drop Cables

This production line is outstanding at creating drop cables vital for rapid internet connectivity. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.

Important elements consist of:

• FRP and small steel wire pay-off for added reinforcement
• Mobile mold support for quick configuration changes
• Compatibility with both indoor and outdoor specifications

Fabricating Compact Buffered and Free Tube Cables

It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.

Adaptable Manufacturing for Different Cable Varieties

Adaptability is a defining feature of our production line. It is compatible with an array of materials and setups, thus fitting multiple applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This customizability allows enterprises to fulfill precise criteria while upholding performance.

Benefits of Using Our FTTH Cable Production Line

Choosing state-of-the-art production solutions brings significant advantages to companies in the fiber optics industry. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Here are the principal merits that render our equipment indispensable for today’s production facilities.

Improved Operational Speed and Yield

It guarantees rapid Sheathing line function, producing 7-9km/h outputs based on cable dimensions, permitting enterprises to fulfill increased market needs while sustaining superior quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.

Cost-Effective Fiber Optic Installation

With optimized energy consumption of 35KW/h, our equipment reduces operational costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.

Polished and Dependable Cable Exteriors

Accurate extrusion guarantees an even and trustworthy finish on each cable, thereby reducing attenuation to ≤0.02dB/km for peak performance. Steel supports fortify the cables, rendering them robust for multiple uses.

Conclusion

State-of-the-art fiber production technologies are redefining industry benchmarks. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.

They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.

Ready to transform your manufacturing process? Get in touch to learn about bespoke solutions designed for you. Experience the future of fiber optic technology with our industry-leading systems.